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The issue you're experiencing with intermittent CORS errors for some users, despite correct configuration, is likely related to caching behavior and propagation delays in CloudFront. Here are some potential reasons and solutions:
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Caching Issues: CloudFront might be caching an old version of the file without the correct CORS headers for some edge locations. Even though you're invalidating the cache after new deployments, it's possible that not all edge locations have received the updated content.
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Propagation Delays: Changes to S3 bucket CORS settings or CloudFront distribution settings can take some time to propagate across all edge locations. This could explain why some users experience the issue while others (including yourself) do not.
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Browser Caching: Some users' browsers might be caching an older version of the file without the correct CORS headers.
To address these issues, consider the following steps:
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Ensure that CloudFront is set to forward the Origin header to S3. This allows S3 to send the appropriate CORS headers based on the request origin.
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Use a more aggressive cache invalidation strategy. Instead of invalidating only after deployments, you might want to set up more frequent invalidations or use a wildcard pattern like "/*" to invalidate all objects.
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Double-check that all objects in your S3 bucket have the correct metadata and headers applied consistently.
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Consider using a CloudFront Function or Lambda@Edge to add CORS headers directly at the edge. This can ensure that the headers are present regardless of what's cached.
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Implement versioning in your file names (e.g., webviewer-core.min.js?v=1.2.3) to force browsers to fetch the latest version.
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If the issue persists, you may want to temporarily switch to the "CachingDisabled" policy in CloudFront to see if it resolves the problem. This will ensure that CloudFront always fetches the latest version from S3, though it may impact performance.
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Review CloudFront access logs to see if there are any patterns in the requests that are failing, such as specific edge locations or user agents.
If these steps don't resolve the issue, you may need to engage AWS Support for a more in-depth investigation of your specific configuration and usage patterns.
Sources
Static JS files served from S3 via CloudFront lead to intermittent CORS issues | AWS re:Post
CloudFront cache and S3 bucket redirect issue | AWS re:Post
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